10 Best Baseball Helmet For Big Head 2025 in the United States

The Rawlings COOLFLO HIGHLIGHTER Batting Helmet is designed to offer robust protection and comfort for players. With a molded ABS plastic shell and inner foam padding, it ensures safety during play. The helmet features CoolFlo technology, which includes 15 air vents for optimal airflow, helping keep players cool and dry.

The included face guard adds an extra layer of protection, making it suitable for both baseball and softball. It fits head sizes from 6 1/2 to 7 1/2, which may not be ideal for those with significantly larger heads. However, the one-size design generally covers a wide range of adult and youth players. The helmet is NOCSAE certified, meaning it meets high safety standards.

The matte black finish and lightweight design (1.1 pounds) make it stylish and comfortable to wear. While the helmet provides good protection and ventilation, the lack of size adjustability could be a drawback for some users who need a more tailored fit. Still, for most players within the specified size range, it offers an excellent balance of safety, comfort, and airflow.

The Easton Z5 2.0 Batting Helmet in X-Large size (7 1/2" - 8") is designed to provide a good fit for individuals with larger heads. One of its greatest strengths is the high-impact resistant ABS thermoplastic shell, which offers robust protection during play. The dual-density foam liner enhances comfort by absorbing shocks effectively, while the padded Bio-Dri liner helps manage moisture and reduces sweat buildup, making it comfortable to wear for extended periods.

Additionally, it meets the NOCSAE standards, ensuring it is certified for all levels of play, which adds a layer of trust in its safety and performance. The helmet also features a removable forehead sticker, allowing for team customization, which can be a nice personal touch for team players. However, the helmet’s adjustability might be limited as it doesn’t mention any specific adjustability features, which could be a drawback for those seeking a more tailored fit.

Ventilation isn't explicitly detailed, so it might not be as breathable as some other models, potentially causing discomfort in hotter conditions. The material blend used, including ABS and foam, is standard and reliable, but may not offer the cutting-edge breathability or lightweight feel of some higher-end options. This helmet is a solid choice for players with larger heads looking for reliable protection and comfort on the field.

The EvoShield XVT™ 2.0 Matte Batting Helmet in Team White, Large/X-Large is designed to cater to adults, especially those with bigger heads. For sizing, it fits head circumferences between 7 ¼” to 7 7/8”, making it suitable for larger head sizes. Adjustability is limited, as sizing is determined by fitted hat size, meaning you need to measure your head circumference to ensure the right fit.

The helmet features lightweight dual-density padding, which is strategically placed for enhanced comfort and protection during play. The padding offers a good balance between feeling secure and comfortable without adding much weight, as the helmet itself is only 1.54 pounds. Ventilation is another strong point with a strategically engineered top plate venting system, keeping your head cool even in intense games.

The material used is ABS for the exterior, with expanded polystyrene for the inner padding, and a polycarbonate outer shell, offering durability and impact resistance. The helmet is certified by SEI to meet NOCSAE standards, ensuring it provides adequate protection and meets safety regulations. Available in a matte finish, it also has a stylish look. However, some users might find the lack of adjustable features a drawback, as it relies heavily on pre-determined sizing. If you’re an adult with a larger head looking for a durable and certified batting helmet, the EvoShield XVT™ 2.0 is a strong contender.