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10 Best Metal Cutting Bandsaw 2025 in the United States

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Our Top Picks

#1

Winner

DEWALT 20V MAX XR Bandsaw, Brushless Motor, Portable and Cordless, 3-3/8 Inch Cut Capacity, Bare Tool Only (DCS378B)

The DEWALT 20V MAX XR Bandsaw (DCS378B) is a portable and cordless tool designed for those needing a versatile cutting solution. With a 3-3/8 inch cut capacity, it can handle a variety of materials, making it suitable for numerous applications. The powerful brushless motor delivers 535 MWO at 570 SFPM, ensuring it can tackle demanding commercial tasks.

Additionally, the integrated blade guard and built-in LED light improve safety and precision, respectively. However, this model is sold as a bare tool, meaning you will need to purchase the battery separately, which can add to the cost. The tool is also relatively lightweight at 10.91 pounds, which enhances portability but might feel less sturdy compared to heavier models.

The variable speed trigger and dial offer good control over cutting speed. The DEWALT 20V MAX XR Bandsaw is particularly beneficial for professionals who require a portable and efficient cutting tool on the job site, but hobbyists and those on a budget might find the additional costs for batteries and accessories a limitation.

#2

DEWALT 20V MAX Band Saw, 5" Cutting Capacity, Integrated Hang Hooks, Portable, For Deep Cuts, Bare Tool Only (DCS374B)

The DEWALT 20V MAX Band Saw (DCS374B) is a portable tool designed for deep cuts and offers a 5'' cutting capacity, making it suitable for various metal-cutting tasks. One standout feature is the integrated hang hook, which allows users to easily store the saw without damaging the front handle or base, adding to its convenience on the job site. The LED work light is a thoughtful addition, providing illumination with a 20-second delay to ensure accurate cutting in darker environments.

The tool-less blade changing lever is a practical feature, simplifying the process of loosening blade tension when changing blades. With variable speed settings, users gain greater control and versatility in their cutting tasks, which is particularly valuable for different types of materials and cutting requirements. The DEWALT-built brushless motor enhances performance and durability, ensuring the bandsaw can handle demanding jobs over time.

It's important to note that this model is battery-powered and sold as a bare tool only, meaning the battery and charger are not included and must be purchased separately. This could be a drawback for those who do not already own compatible DEWALT batteries. Additionally, while the product excels in portability and ease of use, it might not be the best fit for heavy-duty industrial applications requiring larger cutting capacities or a fixed table setup. The DEWALT 20V MAX Band Saw is a solid choice for professionals and DIY enthusiasts seeking a reliable, portable solution for metal cutting with a good blend of features and ease of use.

Customer Highlights

A summary of real customer reviews to highlight what shoppers are saying!
Cutting Capacity
Cutting metal pipes and brackets is a breeze with this saw, making the task much faster and easier compared to using a hack or reciprocating saw.
Motor Power
The saw is incredibly powerful, handling 2-inch thick rebar with ease. With a 5 amp hour battery, you can cut about 20 pieces per charge, although it takes roughly 3 minutes per piece.
#3

MILWAUKEE'S Band Saw

The Milwaukee's Band Saw is a cordless power tool designed for cutting wood, metal, plastic, and various shapes. It's significantly lighter than its predecessor, making it easy to handle and maneuver, which is a big plus for users who need to work in different positions or locations. The POWERSTATE Brushless Motor combined with Constant Power Technology ensures fast and efficient cutting, which is ideal for professional and regular users alike.

With a blade length of 900 millimeters and a high-speed steel blade material, it promises durability and precision in cutting. The absence of batteries in the package means you'll need to get your own, but it runs on standard lithium-ion batteries which are widely available. The limited warranty adds a layer of protection for the user.

However, the product might fall short for those who require a machine with multiple speed settings and a larger table size or tilt function, as these features are not highlighted. It ranks well in customer satisfaction, with a 4.6 out of 5 stars rating from 825 reviews, indicating most users have had a positive experience. The band saw is a good fit for users needing a portable, efficient cutting tool, especially in environments where a heavy, corded saw would be cumbersome.

Buying Guide for the Best Metal Cutting Bandsaw

Choosing the right metal-cutting bandsaw is crucial for ensuring efficiency, precision, and safety in your metalworking projects. A bandsaw is a versatile tool that can handle a variety of materials and shapes, but selecting the right one requires understanding several key specifications. By focusing on these specs, you can find a bandsaw that meets your specific needs and enhances your workshop capabilities.
Blade SizeThe blade size of a bandsaw refers to the length, width, and thickness of the blade. This spec is important because it determines the types of cuts you can make and the materials you can work with. Blades come in various sizes, with longer blades suitable for larger, more industrial tasks, and shorter blades for smaller, more detailed work. If you are working on heavy-duty projects, opt for a larger blade. For more intricate or delicate tasks, a smaller blade will provide better control and precision.
Cutting CapacityCutting capacity refers to the maximum size of the material that the bandsaw can cut. This includes both the width and height of the material. It's important because it dictates the size of the workpieces you can handle. Bandsaws with larger cutting capacities are ideal for bigger projects and thicker materials, while those with smaller capacities are better suited for smaller, more detailed work. Consider the typical size of the materials you will be cutting to determine the appropriate cutting capacity for your needs.
Motor PowerMotor power is measured in horsepower (HP) and indicates the strength and efficiency of the bandsaw. A more powerful motor can handle tougher materials and make smoother cuts. Bandsaws with higher horsepower are suitable for heavy-duty and continuous use, while those with lower horsepower are adequate for lighter, occasional tasks. Assess the intensity and frequency of your cutting tasks to choose a motor power that aligns with your requirements.
Speed SettingsSpeed settings refer to the adjustable speeds at which the bandsaw blade can operate. This is important because different materials require different cutting speeds for optimal results. Bandsaws with variable speed settings allow you to adjust the speed to match the material you are cutting, providing better control and finish. If you work with a variety of materials, a bandsaw with multiple speed settings will offer greater versatility. For single-material use, a fixed speed bandsaw may suffice.
Frame ConstructionThe frame construction of a bandsaw affects its stability and durability. Frames can be made from cast iron, steel, or aluminum, with cast iron being the most robust and stable, followed by steel and then aluminum. A sturdy frame reduces vibrations and ensures more accurate cuts. If you need a bandsaw for heavy-duty use, a cast iron frame is ideal. For lighter tasks or portability, a steel or aluminum frame may be more appropriate.
Table Size and TiltThe table size and tilt capability of a bandsaw determine the support and flexibility you have when cutting. A larger table provides more support for bigger workpieces, while a tilting table allows for angled cuts. This is important for achieving precise and varied cuts. If you frequently work with large materials or need to make angled cuts, look for a bandsaw with a spacious, tilting table. For simpler, straight cuts, a smaller, fixed table may be sufficient.
Blade GuidesBlade guides help keep the bandsaw blade aligned and stable during cutting. This is crucial for maintaining accuracy and reducing blade wear. There are different types of blade guides, including ball bearing and ceramic. Ball bearing guides are common and provide good support, while ceramic guides offer higher precision and durability. If precision is a priority in your work, consider a bandsaw with high-quality blade guides. For general use, standard ball bearing guides will be adequate.

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