10 Best Orbital Sanders 2024 in the US
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Andre SperanskyBuying Guide for the Best Orbital Sanders
As any experienced DIY-er will tell you, sanding can be hard work. But you can make it easier with a good orbital sander. Orbital sanders, also called quarter-sheet sanders, clamp sandpaper against a flat pad which electronically moves in small circles or orbits. These devices are easy to control and good for beginners—it’s hard to make a mistake with an orbital sander. In this shopping guide, we’ll review what’s important to know when purchasing an orbital sander and help you choose the best product.
Types
There are two main kinds of orbital sander, differentiated by the way you hold them. Both types come in a variety of sizes. Additionally, many people mix up orbital sanders and random-orbit sanders, so we’ll also explain the difference between the two.
Palm grip: With a palm grip orbital sander, the grip for your hand is on a part of the tool directly above the sander pad, so you have lots of control.
Handle: Other orbital sanders have a handle grip; the handles come in a variety of lengths and styles. This type of sander can be good for projects that require you to reach.
Size: Orbital sanders come in a few different sizes, typically ranging from four to six inches. Choosing a size can depend on what your project is. Small sanders are more versatile since they can fit in tight spaces, but large sanders will cover area more quickly.
Random-orbit sander: Though often confused with orbital sanders, random-orbit sanders are actually a different type of sander. They have a circular pad instead of a square pad like an orbital sander has. This means random-orbit sanders are better for delicate work, but they are also a little more difficult to control.
What Reviewers Have to Say
Based on all the consumer reviews we've scanned, these are the top things they mentioned about their new stuff:
Dust-gathering: A common theme in orbital sander reviews was the sander’s dust-gathering ability. Customers really appreciated sanders with good dust-gathering capabilities as it meant less clean up for them!
Vibration: Shoppers seemed to like orbital sanders with low vibration levels best. Less vibration means the sander is quieter as well as easier to control.
Durability: As with other tools, durability is a concern when shopping for an orbital sander. Shoppers reported being pleased with sanders that were solidly constructed, especially when it came to the sander’s mount pad. Customers also liked sanders with protective shields, as these improved durability.
Speed: Serious customers, many of whom use their orbital sanders professionally, have tested sander brands against each other to see which removes paint and smooths surfaces quickest. When you shop, look for higher amperages and rpms (revolutions per minute).
Important Features
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Orbital sanders come in both corded and cordless models. Think about what will best suit your needs before purchasing.
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Rougher sanders can leave marks on the work surface, delivering an imperfect finish. For a perfect finish, look for sanders that advertise "swirl free" results.
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To avoid getting tired out during a long project, purchase a sander that’s lightweight and has a comfortable grip.
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The best orbital sanders have multiple speed settings; these tools are more versatile since you can do quick removal projects as well as detailed, fine work.
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If your project involves sanding between shelves or in tight places, make sure to get an orbital sander that is compact in height in addition to having a small sanding pad.
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Some orbital sanders can be connected to vacuums for better dust removal, so look for one with connections if that interests you.
Top-Rated Brands
Bosch: Bosch products run the power tool gamut from drills to bandsaws. They pride themselves on innovation, launching over a hundred new tools each year.
Ingersoll Rand: Ingersoll Rand started when two drill companies merged in 1909. The company is now a diversified industrial manufacturer covering areas from transportation to power tools.
Makita: A Japanese company, Makita also originated in the early 1900s. They manufacture and sell industrial as well as personal-grade power tools.