10 Best Palm Sanders 2025 in the United States

The DEWALT Orbital Sander Kit (DWE6421K) is a corded model equipped with a powerful 3.0 amp motor that delivers up to 12,000 OPM (orbits per minute), making it highly effective for smoothing surfaces quickly. It's designed to offer good ergonomics with a shorter height for better control and a separate counterweight to reduce vibration, enhancing user comfort. The rubber over-mold in critical areas further improves handling during extended use.

Its dust collection system is noteworthy with an improved dust-sealed switch and a one-handed locking dust bag, helping to keep your work environment cleaner. Additionally, the dust port can be directly attached to DEWALT’s own dust collectors or adapted to other vacuum systems using a universal connector (sold separately). The sander includes a 5-inch pad, which is a standard size for various tasks, and the rectangular shape allows versatile use on different surfaces.

Weighing just 4 pounds, the sander is relatively lightweight, which helps reduce user fatigue during prolonged use. However, since it is corded, your mobility is limited by the length of the power cord, which could restrict movement in larger work areas. Also, while it excels in dust collection, users still need to manage the dust bag or attach it to a vacuum system for optimal dust control. For those looking for a reliable and powerful palm sander, especially when extensive sanding is required, this DEWALT model offers excellent performance and durability, backed by a 3-year limited warranty.

The DEWALT 20V MAX Sander is a solid choice for anyone looking for a reliable cordless palm sander. With its brushless motor, it offers impressive runtime and efficiency, making it suitable for various sanding tasks. The variable speed control, ranging from 8,000 to 12,000 OPM, allows users to adjust the speed according to the specific application, providing versatility for different surfaces and materials.

One of the standout features is its low-profile design, which helps reach tight spaces for precise sanding. The replaceable 8-hole hook-and-loop sanding pad simplifies paper changes, making it user-friendly for both beginners and experienced DIYers. Additionally, the dust-sealed switch enhances durability by protecting the components from dust, which is a common issue with power tools.

Ergonomically, the sander is equipped with a texturized rubber overmold grip, offering comfort during prolonged use. The one-handed locking dust bag is a nice touch, and the option to connect it to dust collectors enhances cleanliness during sanding jobs. While it comes with a battery and charger, some users may find the runtime limited depending on the intensity of their projects. The dust port is designed specifically for DEWALT's dust collectors, which might require additional purchases for those who wish to use different vacuum systems. Furthermore, while the sander performs well, it's important to note that heavier or more intensive sanding tasks could benefit from a more powerful unit. This palm sander is well-suited for casual users and light to moderate sanding tasks, effectively balancing quality, convenience, and user comfort.

The DEWALT Random Orbit Sander (DWE6423) is a versatile and powerful tool suitable for various sanding tasks. It operates on a corded electric power source, which ensures consistent performance without the need for battery replacements. The 3-amp motor provides a variable speed between 8,000 and 12,000 OPM (orbits per minute), giving users flexibility for different sanding applications. The sander’s design includes a separate counterweight to reduce vibration, enhancing comfort during prolonged use.

Additionally, the shorter height of the sander allows for greater control and precision by bringing the user closer to the workpiece. Ergonomically, the rubber overmold grip contributes to ease of use and control in critical areas. Dust collection is a strong point for this sander, featuring an improved dust-sealed switch that protects against dust ingestion, thereby extending the switch life. The dust port is compatible with DEWALT’s DWV010 or DWV012 dust collectors, and a one-handed locking dust bag is included for convenience.

For other vacuum systems, the DWV9000 Universal Quick Connector can be used. The 5-inch pad size is standard and suitable for a range of projects. Its reliance on a corded power source may limit mobility for some users. Additionally, the medium grit type may not be suitable for all finishing needs without purchasing additional sanding pads. The build quality and user-friendly features make it a reliable choice for DIY enthusiasts and professionals alike.