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10 Best Plunge Routers 2025 in the United States

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Our Top Picks

#1

Winner

BOSCH 1617EVSPK Wood 12 Amp Router Tool Combo Kit - 2.25 Horsepower Plunge Router & Fixed Base with a Variable Speed Motor

Rating
9.9
Chosen by1,265
Power
Plunge Depth
Ergonomics

Most important from
4713 reviews

Power
The power of the router is more than sufficient for hardwoods and it glides through softer woods with ease.
Plunge Depth
The depth setting adjustment is highly valued for its granular control, making it easy to achieve exact results repeatedly.
Ergonomics
Ergonomic design adds comfort during extended sessions, and the minimal vibration is a significant plus.

The BOSCH 1617EVSPK Wood 12 Amp Router Tool Combo Kit is an excellent choice for woodworking enthusiasts and professionals alike. Its powerful 12 AMP motor offers a robust 2.25 horsepower, providing sufficient power for a variety of tasks, from edge forming to dovetail cutting. Users appreciate the variable speed options, ranging from 8,000 to 25,000 RPM, allowing for tailored performance based on the material and application, which is a significant advantage for precision work.

One of the standout features is its durability; the aluminum construction adds strength, while the wooden and soft grip handles enhance comfort and control during use. The router also boasts a well-designed plunge base that allows for smooth bit plunging, making it practical for intricate cuts. Additionally, the microfine bit-depth adjustment is a thoughtful touch that promotes accuracy.

On the convenience front, the built-in constant response circuitry ensures the router maintains its speed throughout the cut, leading to cleaner results. This is a crucial feature for those requiring consistency in their work. While the BOSCH 1617EVSPK has numerous strengths, a few potential drawbacks include being corded, which may limit mobility in larger projects, and some users might find the transition between the plunge and fixed bases a bit cumbersome. The weight of the tool might also be a consideration for those with limited strength or for extended use.

Rating
9.9
Chosen by1,265
Power
Plunge Depth
Ergonomics

Most important from
4713 reviews

Power
The power of the router is more than sufficient for hardwoods and it glides through softer woods with ease.
Plunge Depth
The depth setting adjustment is highly valued for its granular control, making it easy to achieve exact results repeatedly.
Ergonomics
Ergonomic design adds comfort during extended sessions, and the minimal vibration is a significant plus.
#2

Milwaukee's Cordless Compact Router,18.0 Voltage

Rating
9.8
Power
Collet Size
Ergonomics

Most important from
3764 reviews

Power
This router has plenty of power for small jobs, with a fast start and stop feature.
Collet Size
The collet can be extremely tight, making it difficult to remove the router bit.
Ergonomics
Its thinner and leaner design might be preferable for those with smaller hands.
Dust Collection
The dust shroud works phenomenally, though it can be slightly loose on one side.

The Milwaukee Cordless Compact Router is designed for those who need a portable and efficient plunge router for tasks like edge routing and decorative cuts. One of its standout features is its battery-powered design, giving users the freedom to work without being tethered to an outlet, which can be a significant advantage in various settings. The 18-volt power source provides a decent level of strength for most routing jobs, making it suitable for both DIY enthusiasts and professionals alike.

In terms of ergonomics, the compact and lightweight design (weighing just 2.95 pounds) makes it easy to handle, reducing fatigue during longer projects. The size is also beneficial for maneuverability in tight spaces. However, because of its compact nature, the plunge depth might not be as extensive as some larger routers, which could limit its use for deeper cuts.

Speed is important in a plunge router, and while the Milwaukee model offers adequate performance, it lacks variable speed settings that some users may prefer for different materials and applications. Additionally, while it does come with dust collection capabilities, the efficiency may not meet the expectations of those who need a clean workspace, particularly in more extensive projects. The base type and collet size are crucial specifications for compatibility with various bits. Milwaukee generally maintains good standards, but users should ensure that the router fits their specific needs in terms of the bits they plan to use.

Rating
9.8
Power
Collet Size
Ergonomics

Most important from
3764 reviews

Power
This router has plenty of power for small jobs, with a fast start and stop feature.
Collet Size
The collet can be extremely tight, making it difficult to remove the router bit.
Ergonomics
Its thinner and leaner design might be preferable for those with smaller hands.
Dust Collection
The dust shroud works phenomenally, though it can be slightly loose on one side.
#3

BOSCH GKF18V-25PL14 18V Brushless Colt™ Palm Router Kit with (1) CORE18V® 4 Ah Advanced Power Battery and Plunge Base

Rating
9.7
Power

Most important from
45 reviews

Power
This cordless trim router delivers all the power of a corded model without the hassle of a cord.

The BOSCH GKF18V-25PL14 18V Brushless Colt™ Palm Router Kit is designed for users looking for a compact and powerful plunge router. It features an 18V battery-powered brushless motor that delivers up to 1.39 horsepower and can reach speeds between 10,000 to 30,000 RPM, making it quite versatile for various routing tasks. The compact design and ergonomic grips ensure ease of handling, whether working horizontally or vertically, which is ideal for detailed and careful work.

The plunge base allows for precise depth adjustments up to 1-11/32 inches, enhancing its usability for fine woodworking projects. Additionally, it includes constant response circuitry to maintain speed under load and a variable speed dial to match the speed to the task at hand. The router’s drop detection feature adds an extra layer of safety by shutting off the device if it falls. It also has a dust collection system, which helps keep the workspace clean.

While the kit includes a lot of accessories like a parallel guide, chip shield, and dust hoods, it may be costly for those who are only occasional users. The 18V battery is powerful but may require frequent recharging during heavy use. However, for serious woodworkers and DIY enthusiasts looking for a reliable, portable, and feature-rich plunge router, this BOSCH model is an excellent choice.

Rating
9.7
Power

Most important from
45 reviews

Power
This cordless trim router delivers all the power of a corded model without the hassle of a cord.

Buying Guide for the Best Plunge Routers

Choosing the right plunge router can make a significant difference in the quality and efficiency of your woodworking projects. A plunge router allows you to start cutting in the middle of a workpiece, which is essential for tasks like creating mortises, grooves, and intricate inlays. To find the best plunge router for your needs, it's important to understand the key specifications and how they impact performance and usability.
PowerPower in a plunge router is measured in horsepower (HP) or amps. This spec determines how much force the router can apply to the material. Higher power (2-3 HP or 10-15 amps) is suitable for heavy-duty tasks and harder materials, while lower power (1-2 HP or 6-10 amps) is sufficient for lighter tasks and softer woods. Choose a power level based on the type of projects you plan to undertake; more power is better for demanding tasks, but it also means a heavier and potentially more difficult to control tool.
SpeedSpeed refers to the rotations per minute (RPM) of the router bit. Variable speed control is important because different materials and bit sizes require different speeds for optimal results. Lower speeds (8,000-15,000 RPM) are better for larger bits and harder materials, while higher speeds (15,000-25,000 RPM) are ideal for smaller bits and softer materials. A router with variable speed control allows you to adjust the speed to match the material and bit size, providing better control and a cleaner finish.
Plunge DepthPlunge depth is the maximum depth the router bit can be lowered into the material. This is crucial for tasks that require precise depth control, such as creating mortises or inlays. A greater plunge depth (2-3 inches) offers more versatility and the ability to handle thicker materials. Consider the types of projects you will be working on and choose a router with a plunge depth that meets your needs.
Base TypePlunge routers typically come with either a fixed base or a plunge base. A fixed base is more stable and easier to control for edge work, while a plunge base allows for more versatility in starting cuts in the middle of a workpiece. Some routers come with interchangeable bases, offering the best of both worlds. Think about the types of cuts you will be making most often and choose a base type that suits your workflow.
Collet SizeThe collet size determines the diameter of the router bits that can be used with the router. Common sizes are 1/4 inch and 1/2 inch. A 1/2 inch collet can hold larger bits, which are more stable and produce smoother cuts, while a 1/4 inch collet is suitable for smaller, more detailed work. Some routers come with both collet sizes, providing greater flexibility. Choose a collet size based on the type of bits you plan to use and the precision required for your projects.
ErgonomicsErgonomics refers to how comfortable and easy the router is to handle. Features like soft-grip handles, balanced weight distribution, and easy-to-reach controls can make a big difference in reducing fatigue and improving precision. Consider how long you will be using the router and choose one that feels comfortable and well-balanced in your hands.
Dust CollectionDust collection is an important feature for keeping your workspace clean and maintaining visibility while you work. Some routers come with built-in dust collection systems that can be connected to a vacuum. This is especially useful for indoor work or when working with materials that produce a lot of dust. If you value a clean workspace and better visibility, look for a router with an effective dust collection system.

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