We Use CookiesWe use cookies to enhance the security, performance, functionality and for analytical and promotional activities. By continuing to browse this site you are agreeing to our privacy policy

10 Best Plus Size Thermal Underwear 2025 in the United States

How do we rank products for you?

Our technology thoroughly searches through the online shopping world, reviewing hundreds of sites. We then process and analyze this information, updating in real-time to bring you the latest top-rated products. This way, you always get the best and most current options available.

headphones-stars

Our Top Picks

#1

Winner

Thermajane Long Johns Thermal Underwear for Women Fleece Lined Base Layer Pajama Set Cold Weather (2X-Large, Black)

Rating
9.8
Chosen by1,237
Material
Fit
Weight

Most important from
46558 reviews

Material
The fabric is soft both inside and out, keeping you at a nice warm temperature without making you sweat.
Fit
These thermals are form-fitting without being tight, offering comfort that feels like being hugged by a fluffy cloud.
Weight
Despite being relatively thin, they provide excellent warmth and are perfect for layering under clothes.
Seams
The Thermajane Long Johns are incredibly cozy and warm, with great seam quality and no issues with holes or rips.
Elasticity
The waistband is very stretchy, ensuring a comfortable fit without being too tight or too loose.

The Thermajane Long Johns Thermal Underwear for Women offers a great combination of warmth and comfort, making it an excellent choice for cold weather. Made from 92% polyester and 8% spandex, the material is both durable and flexible, allowing for ease of movement thanks to its 4-way stretch. The fleece lining provides an ultra-soft feel against the skin, enhancing comfort.

These thermals are designed to retain body heat effectively, ensuring you stay warm in low temperatures. Additionally, the moisture-wicking property helps to keep you dry and odor-free, which is beneficial for all-day wear, whether at home or outdoors. The snug fit is ideal for layering under other clothes, adding versatility to their use.

Care instructions are simple, with the set being machine washable for easy maintenance. On the downside, the imported nature of the product might raise concerns about quality control for some users. Also, the 8% spandex content, while providing good elasticity, might not be as breathable as higher cotton blends. This thermal underwear is particularly suited for plus-size women looking for dependable warmth and comfort during the colder months.

Rating
9.8
Chosen by1,237
Material
Fit
Weight

Most important from
46558 reviews

Material
The fabric is soft both inside and out, keeping you at a nice warm temperature without making you sweat.
Fit
These thermals are form-fitting without being tight, offering comfort that feels like being hugged by a fluffy cloud.
Weight
Despite being relatively thin, they provide excellent warmth and are perfect for layering under clothes.
Seams
The Thermajane Long Johns are incredibly cozy and warm, with great seam quality and no issues with holes or rips.
Elasticity
The waistband is very stretchy, ensuring a comfortable fit without being too tight or too loose.
#2

Fruit of the Loom Women's Micro Waffle Premium Thermal Set, Black, 4X

Rating
9.6
Material
Fit
Seams

Most important from
5419 reviews

Material
Lightweight yet warm, thanks to polyester fibers trapping heat.
Fit
Fit can be awkward, especially for those with longer arms or fluctuating weight.
Seams
Stitching is robust, promising durability over time.
Elasticity
The waistband may feel tight but stretches out with wear.

The Fruit of the Loom Women's Micro Waffle Premium Thermal Set in Black, size 4X, is crafted with a blend of 80% polyester and 20% cotton, ensuring softness and durability. The micro waffle fabric allows for a flexible fit, which is essential for comfort, especially in plus-size clothing.

This set is designed to keep you warm in cold to moderately cold conditions, making it suitable for winter wear or cooler climates. The polyester content typically aids in managing sweat, keeping you dry. The lack of tags is a thoughtful addition, reducing any discomfort from itching or irritation. Machine washability adds to the convenience of caring for this set.

Ideal for those seeking comfortable and warm plus-size thermal underwear, this set seems a good choice. More detailed information on certain specifications could enhance decision-making.

Rating
9.6
Material
Fit
Seams

Most important from
5419 reviews

Material
Lightweight yet warm, thanks to polyester fibers trapping heat.
Fit
Fit can be awkward, especially for those with longer arms or fluctuating weight.
Seams
Stitching is robust, promising durability over time.
Elasticity
The waistband may feel tight but stretches out with wear.
#3

Real Essentials 2 Pack: Womens Plus Size Thermal Underwear Set Thermal Underwear for Women Fleece Lined Legging Long Johns Skiing Warm Apparel - SET5, 3X

Rating
9.3
Material
Fit
Weight

Most important from
1286 reviews

Material
The thermal material is exceptionally effective, keeping you warm even in freezing temperatures, making it feel like you're wrapped in a blanket.
Fit
The fit is comfortable, but consider sizing down for a snug thermal fit, as they may run larger than expected.
Weight
These thermals are perfect for layering, offering warmth without being too heavy, thanks to the soft fleece lining.

The Real Essentials 2 Pack Womens Plus Size Thermal Underwear Set is designed with comfort and practicality in mind. Made from 100% ultra-soft polyester, the material is both warm and comfortable, making it suitable for cold-weather activities like skiing, hiking, and snowboarding. The fleece lining adds an extra layer of warmth without making the garments overly bulky, which is a significant plus for mobility and layering under other clothes.

The four-way stretch fabric and elastic waistbands ensure a snug fit without being restrictive, accommodating a range of body shapes and sizes comfortably. The design also emphasizes a seamless look, which can be a big advantage when worn under other clothing layers for a smooth appearance. The moisture-wicking properties help keep the body dry, which is crucial for outdoor activities in cold weather. The set is machine washable and dries quickly, making it easy to maintain.

However, some users might find that polyester, while effective at warmth and moisture management, does not offer the same breathability as natural fibers. Additionally, the slim body fit might not be ideal for everyone, as some users may prefer a looser fit for personal comfort. The product's design in the USA and its imported manufacturing ensures a good blend of quality and affordability, making it a popular choice among plus-size thermal underwear options.

Rating
9.3
Material
Fit
Weight

Most important from
1286 reviews

Material
The thermal material is exceptionally effective, keeping you warm even in freezing temperatures, making it feel like you're wrapped in a blanket.
Fit
The fit is comfortable, but consider sizing down for a snug thermal fit, as they may run larger than expected.
Weight
These thermals are perfect for layering, offering warmth without being too heavy, thanks to the soft fleece lining.

Buying Guide for the Best Plus Size Thermal Underwear

Choosing the right plus-size thermal underwear is essential for staying warm and comfortable in cold weather. The right thermal underwear will provide insulation, wick moisture away from your skin, and fit comfortably without restricting movement. Here are some key specifications to consider when selecting plus-size thermal underwear to ensure you get the best fit and performance for your needs.
MaterialThe material of thermal underwear is crucial because it determines how well the garment will insulate and manage moisture. Common materials include wool, synthetic fibers, and blends. Wool is excellent for warmth and moisture-wicking but can be itchy for some people. Synthetic fibers like polyester are good for moisture management and are often more affordable. Blends combine the best properties of different materials. Choose a material based on your comfort preference and the level of activity you plan to engage in.
FitFit is important for comfort and effectiveness. Thermal underwear should fit snugly to trap body heat but not so tight that it restricts movement or causes discomfort. Look for options that offer a good range of sizes and consider trying on different brands to find the best fit for your body shape. If you plan to layer clothing over your thermal underwear, ensure it fits well under your outer layers.
WeightThermal underwear comes in different weights: lightweight, midweight, and heavyweight. Lightweight is suitable for mild to cool conditions and high activity levels. Midweight is versatile for a range of temperatures and activities. Heavyweight is best for very cold conditions and low activity levels. Choose the weight based on the climate you will be in and the intensity of your activities.
Moisture-WickingMoisture-wicking properties are essential to keep you dry and comfortable. This feature helps draw sweat away from your skin, preventing you from feeling cold and clammy. Look for thermal underwear that specifically mentions moisture-wicking capabilities, especially if you plan to be active while wearing them.
SeamsSeams can affect the comfort of thermal underwear. Flatlock seams are designed to minimize chafing and irritation, making them ideal for active wear. Check the construction of the seams and opt for flatlock or seamless designs if you are sensitive to chafing or plan to wear the underwear for extended periods.
ElasticityElasticity ensures that the thermal underwear moves with you and retains its shape. Look for garments with a good amount of stretch, which will provide a better fit and greater comfort. This is particularly important for plus-size individuals to ensure the underwear accommodates your body shape without feeling restrictive.
Care InstructionsProper care can extend the life of your thermal underwear. Check the care instructions to ensure they are easy to maintain. Some materials may require special washing conditions, such as cold water or air drying, to prevent damage. Choose thermal underwear that fits your lifestyle and maintenance preferences.

FAQ

Most Popular Categories Right Now